0:09 [Music]
0:12 welcome to Pine Valley home to a modern
0:13 liquid egg processing plant in the
0:16 United States this facility processes
0:19 eggs using inline and offline operations
0:26 output our journey begins at the
0:28 conveyor tables where eggs are
0:29 transported towards the braking machine
0:32 machine before breaking the eggs are
0:34 washed to meet us legislation and
0:37 checked for dirt and [Music]
0:39 [Music]
0:41 defects dirty eggs are placed on a loop
0:44 conveyor which sends them back for
0:46 another wash defective eggs are dropped
0:48 into a grinder for further processing
0:51 and are not suitable for human
0:54 consumption the next stop is the egg
0:56 Breakers this plant features the latest
0:59 generation of egg Breakers the senovo
1:01 breaker Pro along with the reliable
1:05 earlier generation the Opti Breer model
1:08 both machines are in this case 18 row
1:10 machines and have an egg breaking
1:17 each the breaker Pro and Opti Breer
1:19 machines do more than just break open
1:22 eggs they can also separate the yolk
1:24 from the white this allows the machines
1:27 to Output three types of products egg
1:30 white egg yolk and whole egg
1:32 each product has its own collecting vat
1:34 and filter resulting in three collecting
1:42 machine the breaker Pro stands out with
1:44 its latest technology capable of
1:46 handling a higher volume with the
1:49 greatest yield in the industry meanwhile
1:51 the Opti breaker a trusted staple
1:53 continues to deliver consistent
1:55 performance as it has done for more than
1:58 18 years both breaker models come with a
2:04 photo cells at the breaker in feed count
2:12 data once the eggs are broken the liquid
2:15 egg is separated the yolk lands in a cup
2:17 specially designed for it while the egg
2:20 white flows into another cup below the
2:22 egg cups are shaken to maximize the
2:25 separation of egg white and yolk extra
2:27 egg white yield is ensured by Optimal
2:30 drain time forcing the last bit of of
2:33 egg white out of the broken
2:35 eggshells the breakers have food grade
2:37 polyethylene cups instead of stainless
2:40 steel for better egg white scanning with
2:43 less light reflection and up to 40%
2:45 lower power consumption due to their lighter
2:51 weight all cups are scanned with the
2:55 computer scanning system senovo Opti
2:57 scan which identifies even the smallest
3:00 spot of Yol in the egg white if any yolk
3:02 is discovered in the egg white the egg
3:04 in that cup can be delivered to the
3:05 whole egg
3:08 section cups with ideal separation of
3:10 yolk and egg white are dropped
3:12 separately into drain pans in the lowest
3:18 machine each breaker is equipped with an
3:20 HMI for easy control and overview for The
3:22 The
3:24 Operators the breaker Pro can also
3:26 feature the newly developed egg white
3:29 Recovery Unit which retrieves egg white
3:32 hangers sticking to the shells before
3:35 disposal this results in up to a 0.5%
3:42 white after the drain pans the egg goes
3:44 into separate collecting Vats and from
3:47 there they go further into self-cleaning
3:50 filters to remove any impurities it is
3:52 important then to cool the filtered
3:55 liquid to inhibit the growth of bacteria
3:57 and ensure the product meets food safety
3:59 standards typically plate Heat ex
4:01 Changers are used for this [Music]
4:04 [Music]
4:07 task in this case collecting Vats are
4:09 used to ensure an even product flow to
4:12 the coolers alternatively continuous
4:13 level sensors can be used to control the
4:16 egg flow the automatic filters are
4:19 self-cleaning and 100% CIP cleanable
4:21 naturally all parts in contact with the
4:24 raw product are food contact material
4:26 approved the product is cooled to below
4:29 40° fah using plate heat exchangers and
4:36 tanks this facility has six 20,000g
4:39 stainless steel tanks for storing liquid
4:41 egg the egg product can be pumped
4:44 directly to the pasteurization equipment
4:46 or into tanker trucks via a valve
4:49 cluster operations logging and other
4:51 parameters are easily controlled via a
4:54 fully integrated ska system large
4:56 quantities of liquid egg are typically
4:59 transported by tanker trucks this
5:01 facility features an integrated solution
5:03 for efficient delivery into the tank
5:05 trailers the next point of interest is
5:08 the pasteurization room sova's
5:11 pasteurization equipment is designed to
5:13 safely heat treat liquid eggs
5:16 eliminating bacteria and extending shelf
5:18 life without compromising the final
5:21 products functional properties because
5:23 liquid egg is a delicate food requiring
5:26 precise handling sova's purpose-built
5:28 pasteurizers are specifically engineered
5:30 for this task
5:32 they are adaptable allowing for
5:34 adjustments based on the product and its unique
5:39 characteristics specialized heat
5:42 regeneration technology is utilized in
5:44 this plant to prevent
5:45 cross-contamination and extend
5:48 pasteurization times reducing the need
5:49 for frequent
5:52 cleaning a fully automatic valve cluster
5:54 with mix proof valves has been installed
5:57 to ensure food safety standards are met
5:59 providing flexibility and reducing man
6:02 manual labor the product first passes
6:04 through a heat regeneration section and
6:06 is then heated to the desired
6:09 temperature afterwards it moves through
6:11 insulated holding tubes for the
6:13 necessary pasteurization time before
6:15 entering a cooling
6:18 section the pasteurized product is then
6:21 stored in tanks until it's ready for
6:23 distribution cleaning and food safety
6:26 are top priorities for every egg
6:28 processor Seno's cleaning in place
6:31 systems offer a comprehensive cleaning
6:33 solution ideal for automatically
6:36 cleaning pipes tanks and other equipment
6:39 within the processing plant this skid
6:41 mounted system is fully controlled by a
6:44 PLC ensuring precise detergent
6:46 concentrations and optimal cleaning flow
6:49 rates liquid egg has many end use
6:52 possibilities and is widely used as an
6:54 ingredient in various Foods worldwide
6:57 like mayonnaise dressings ice cream and
7:00 pastries liquid egg can even be further
7:02 processed into egg powder which
7:04 increases shelf life and lowers
7:06 Transportation costs thank you for
7:08 exploring Pine Valley's Advanced egg
7:12 processing plant with sovo Technology
7:15 Group you turn your eggs into valuable
7:18 business contact us today or visit our
7:20 website for more information [Music]
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