0:01 [Music]
0:04 every Toyota car you see on the road is
0:07 made in a plant just like this with so
0:08 many people working together all with
0:15 we call this monozukuri and it's in the
0:21 and it's in every aspect of the five
0:24 primary processes stamping welding
0:29 painting assembly and inspection yeah
0:30 yeah
0:32 now let's take a look at the production process
0:37 car manufacturing begins with the
0:40 creation of doors hoods and other body
0:43 parts from large steel plates
0:46 one car can use more than a dozen types
0:47 of Steel plates [Music]
0:50 [Music]
0:52 steel plates are fed into the cutting
0:54 machine and punched into different
0:56 shapes and sizes [Music]
0:59 [Music]
1:00 steel plates are pressed into the shape
1:07 and it only takes three seconds applying
1:11 1 600 tons of pressure to make the part foreign
1:21 the shaped parts are then put together
1:22 in welding
1:24 it is here where the beautiful shape of
1:25 the car comes together [Music]
1:27 [Music]
1:30 first the floor sides and ceiling are
1:33 assembled and as many as 4 000 places
1:34 are welded [Music]
1:41 [Music]
1:44 welding is performed with high Precision
1:46 because it greatly affects the car's stability
1:51 the doors hood and trunk door among
1:53 additional parts are attached to the
1:55 assembled body
1:57 then with the human touch and visual
2:00 check an inspector confirms quality [Music]
2:09 the paint process starts with a wash
2:10 it's an important step for the preceding
2:13 layers of paint
2:16 the first step is the primer process the
2:18 body is dipped into a pool of rust
2:20 resistant paint [Music]
2:22 [Music]
2:25 then sealer is applied to steel plate joints
2:27 joints [Music]
2:30 [Music]
2:33 next the collar body is prepared for the
2:35 middle coat while it's not seen it's the
2:37 care taken for this middle coat that
2:39 helps achieve a beautiful color [Music]
2:41 [Music]
2:43 the next step is the top coating process [Music]
2:49 [Music]
2:51 cars painted one by one with its
2:53 designated color
2:55 and finally a clear coat is sprayed to
2:56 add luster [Music]
3:03 after the car body dries inspectors
3:06 rigorously check the painted surface [Music]
3:11 [Music]
3:13 the parts installed here are made with
3:15 the cooperation of more than 100 Parts
3:17 suppliers in addition to Toyota's own plants
3:19 plants
3:22 as many as 3 000 parts are installed in
3:29 the doors are temporarily removed to
3:32 create space to work [Music]
3:38 interior components such as electrical
3:40 wiring and the ceiling liner followed by
3:42 the engine brakes and other
3:45 undercarriage components are installed
3:49 then bumpers tires
3:51 seats windshield and rear glass are installed
4:10 once assembled inspectors confirm that
4:12 correct parts are installed on a vehicle
4:19 next inspectors check and adjust the
4:22 lighting fixtures gauges and any unusual
4:24 noises then confirm the gas pedal and
4:27 brake pedal for effectiveness [Music]
4:28 [Music]
4:30 finally inspectors confirm there are no
4:32 oil leaks
4:34 only vehicles that have passed all of
4:36 these rigorous inspections are delivered
4:38 to customers
4:41 all of this is done every day for each
4:42 and every vehicle shipped domestically
4:45 and throughout the world [Music]
4:46 [Music]
4:48 thank you for joining us on a plant tour today
4:49 today
4:52 every time you see a Toyota vehicle we
4:53 hope you can feel the thought and care
4:55 that goes into each car [Music]
5:00 foreign [Music]
